Overview: Carton live racking, also known as gravity flow racking, is a dynamic storage system designed for high-density storage and efficient order picking of cartons, bins, and other non-palletized goods. It utilizes inclined roller or wheel tracks that allow goods to move by gravity from the loading end to the picking end of the rack. This system is ideal for warehouses and distribution centres with high throughput requirements and a need for FIFO (First-In-First-Out) inventory management.
Features:
High-Density Storage
Maximizes storage capacity by utilizing deep lanes and minimizing aisle space.
Modular Design
Easily expandable and reconfigurable to adapt to changing storage needs and warehouse layouts.
Versatility
Suitable for a wide range of products, including cartons, bins, and totes of varying sizes and weights.
Efficiency
Reduces picking time and labour costs by optimizing workflow and minimizing travel distances.
FIFO Inventory Management
Supports First-In-First-Out stock rotation, ensuring older stock is picked first to maintain product freshness.
Dynamic Flow
Goods move by gravity, facilitating quick and efficient order picking with minimal manual handling.
Benefits:
Improved Space Utilization
Maximizes vertical and horizontal storage space, reducing the footprint required for storage
Enhanced Inventory Control
Facilitates better inventory management and stock visibility with clear lanes and organized flow.
Labor Savings
Increases picking efficiency and reduces labour costs associated with manual handling and travel times.
Productivity
Streamlines order fulfilment processes, improving overall warehouse productivity and throughput.
Safety
Built-in safety features ensure smooth operation and minimize the risk of accidents and product damage.
Applications:
Manufacturing
Supports lean manufacturing practices by optimizing inventory flow and storage efficiency.
Pharmaceuticals
Facilitates efficient and safe handling of pharmaceutical products, ensuring compliance with storage requirements.
Retail Warehousing
Ideal for organizing and picking merchandise in retail distribution centres and stores.
Food and Beverage
Suitable for storing perishable goods and managing inventory in temperature-controlled environments.
Distribution Centres
Efficient storage and order picking for fast-moving consumer goods (FMCG) and e-commerce fulfilment.